How to use this calculator
- Enter the water flow through the process.
- Enter the warm return and chilled supply temperatures.
- Pick water or glycol and add a safety margin.
- Read the chiller size in TR and kW.
How do you calculate chiller tonnage?
Q (kW) = ṁ (kg/s) × cp (kJ/kg·°C) × ΔT (°C)
TR = kW ÷ 3.517
1 TR removes 12,000 BTU or 3,024 kcal per hour. A quick rule: TR = m³/h × ΔT ÷ 3.024 for water.
Worked example
With water flow 10 m³/h, return (warm) temperature 15 °C, supply (chilled) temperature 10 °C, fluid: Water (cp 4.186), safety margin 20 %, chiller type: Air cooled (about 1.1 kW/TR):
Recommended chiller size: 19.8 TR
The calculator also gives cooling load 16.5 TR; cooling load 58.1 kW; cooling load 49,999 kcal/h.
Assumptions and limits
- Heat load is from the water circuit only; add pump heat and pipe gains if large.
- Power figures are typical full load values; check the chiller data sheet.
Frequently asked questions
How many TR is needed for 1 m³/h of water?
One m³/h of water cooled by 1 °C needs 1.163 kW, or 0.33 TR. Multiply by your temperature drop.
What is 1 ton of refrigeration in kW?
One TR equals 3.517 kW of cooling, or 12,000 BTU/h.
Why add a safety margin?
Chiller capacity falls on hot days and as condensers foul. A 10 to 20% margin keeps the process at temperature.
References
- ASHRAE Handbook, Fundamentals
- BEE, Energy Performance Assessment of HVAC Systems