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Rispri LabsENGINEERING A CIRCULAR FUTURE

Free tool · Water and wastewater treatment design

Primary Clarifier Design Calculator

Primary clarifier area = average flow ÷ surface overflow rate (30 to 50 m³/m²·day). With 3.5 m side water depth this gives about 2 hours of detention, which removes roughly 55 to 60% of TSS and 30 to 35% of BOD.

Your inputs

Results update as you type. Example values are filled in.

m³/day
m³/m²·day

30 to 50 at average flow; check peak stays under 80 to 120.

m

3 to 4.9 m.

mg/L
mg/L

How to use this calculator

  1. Enter the average flow and peak factor.
  2. Choose an overflow rate and side water depth.
  3. Set the number of clarifiers, then read diameter and checks.
  4. Add influent TSS and BOD for removal and sludge estimates.

How do you design a primary clarifier?

Area = Q ÷ SOR; D = √(4A ÷ π), rounded up to 0.5 m

HRT (h) = A × SWD ÷ Q × 24

Removal (%) = t ÷ (a + b × t)

Removal constants from Metcalf and Eddy: BOD a = 0.018, b = 0.020; TSS a = 0.0075, b = 0.014, with t in hours.

Worked example

With average flow 5,000 m³/day, peak factor 2.5, design overflow rate at average flow 40 m³/m²·day, side water depth 3.5 m, number of clarifiers 2, influent tss 250 mg/L, influent bod 200 mg/L:

Clarifier diameter: 9 m

The calculator also gives surface area per unit 63.6 m²; overflow rate, average 39.3 m³/m²·day; overflow rate, peak 98 m³/m²·day.

Assumptions and limits

  • Domestic sewage. Industrial solids may settle differently; do a settling column test.
  • Removal curve is an empirical average.

Frequently asked questions

What is the surface overflow rate of a primary clarifier?

Metcalf and Eddy suggests 30 to 50 m³/m²·day at average flow and 80 to 120 at peak hourly flow for primary clarifiers that are not receiving waste activated sludge.

What is the detention time of a primary clarifier?

Usually 1.5 to 2.5 hours at average flow. Longer times can turn sewage septic and cause odour.

How much BOD does a primary clarifier remove?

Typically 25 to 40% of BOD and 50 to 70% of suspended solids.

References

  • Metcalf and Eddy, Wastewater Engineering: Treatment and Resource Recovery, 5th ed.
  • CPHEEO, Manual on Sewerage and Sewage Treatment Systems (2013)

Built and maintained by the Rispri Labs engineering team. Last updated .